Product Description

Product Description

     The roller chain coupling is a flexible coupling of amazingly simple construction. It consists of a combination of 1 coupling chain and a pair of coupling sprockets. Flexible and strong, the  roller chain coupling is suitable for a wide range of coupling applications.
     Roller chain coupling can used for the environment which with high temperature, wet and dirty conditions. It is not suitable for the occasion which is in high speed and with strong impact load. Roller chain coupling should working with excellent lubrication and protection cover conditions. 
The common chain coupling includes double roller chain coupling, single row roller chain coupling, tooth shape chain coupling, nylon chain coupling. Its scale is compact and its weight is light. But roller chain coupling don’t have high requirement to installation precision. 
     Generally speaking, it is usually in long service life. Production line equipment for various kinds of frozen food and dehydrated vegetables should transport by stainless steel chain. Roller chains are widely applied to household, industrial and agricultural machinery, includes conveyor, drawing machine, printing machine, automobile, motorcycle and bicycle.

Main Features
1.Simple structure,easy assembly and disassembly.
2.Light weight,and long service life.
3.Have a certain ability to compensate for installation less precision.
4.Suitable for high temperature,wet and dusty industrial environment.
5.Can not for high speed,violent vibration.

Techncial Date

KASIN No. Chain Type d L G S D H C Weight/Kg A B Casing Weight/Kg
3012 06B-2 × 12 12~16 64.8 29.8 5.2 35 45 10.2 0.31 69 63 0.22
4012 40-2 × 12 12~22 79.4 36 7.4 35 62 14.4 0.73 77 72 0.3
4014 40-2 × 14 12~28 79.4 36 7.4 43 69 14.4 1.12 84 75 0.31
4016 40-2 × 16 14~32 87.4 40 7.4 50 77 14.4 1.5 92 72 0.35
5014 50-2 × 14 15~35 99.7 45 9.7 55 86 18.1 2.15 101 85 0.47
5016 50-2 × 16 16~40 99.7 45 9.7 62 93 18.1 2.75 110 87 0.5
5018 50-2 × 18 16~45 99.7 45 9.7 70 106 18.1 3.6 122 85 0.6
6018 60-2 × 18 20~56 123.5 56 11.5 85 127 22.8 6.55 147 105 1.2
6571 60-2 × 20 20~60 123.5 56 11.5 1/8822 0571 -57152031              Fax: 86~/8822 0571 -57152030

 
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flexible coupling

How do flexible couplings handle shaft misalignment in rotating equipment?

Flexible couplings are designed to handle shaft misalignment in rotating equipment, providing several key features that allow them to accommodate misalignment effectively. Here’s how they work:

  • Angular Misalignment: Flexible couplings can handle angular misalignment, which occurs when the axes of the connected shafts are not perfectly aligned. The coupling’s flexible elements allow for slight angular deviation, ensuring that the torque can still be transmitted smoothly between the shafts.
  • Parallel Misalignment: Parallel misalignment occurs when the connected shafts are not perfectly in line but run parallel to each other. Flexible couplings can compensate for this misalignment by utilizing their ability to flex or slide, allowing the shafts to remain connected while maintaining rotational integrity.
  • Axial Misalignment: Axial misalignment refers to the situation where the connected shafts have a slight axial displacement. Some flexible couplings have specific designs to handle axial misalignment, allowing for limited movement along the axial direction without compromising the connection between the shafts.
  • Double Flexing: Certain types of flexible couplings, such as the double-flexing couplings, can accommodate both angular and parallel misalignments simultaneously. These couplings use two sets of flexible elements to achieve this capability, providing a higher degree of misalignment compensation.

Overall, the flexibility of the coupling’s material and design allows it to bend, flex, or slide in response to the misalignment, reducing the stress on the connected equipment and ensuring smooth power transmission. By accommodating misalignment, flexible couplings help prevent premature wear, reduce vibration, and extend the service life of the rotating equipment.

flexible coupling

What are the factors influencing the thermal performance of a flexible coupling?

The thermal performance of a flexible coupling can be influenced by several factors, including:

  • Material Composition: The material used in the construction of the flexible coupling can impact its thermal performance. Different materials have varying thermal conductivity and heat resistance properties, which can affect how well the coupling dissipates heat generated during operation.
  • Operating Speed: The rotational speed of the flexible coupling can influence its thermal behavior. Higher speeds can result in increased friction, leading to more heat generation. Couplings designed for high-speed applications often incorporate features to manage and dissipate heat effectively.
  • Power Transmission: The amount of power transmitted through the flexible coupling plays a role in its thermal performance. Higher power levels can lead to increased heat generation, and the coupling must be designed to handle and dissipate this heat without compromising its integrity.
  • Environmental Conditions: The ambient temperature and surrounding environment can impact the thermal performance of the flexible coupling. In high-temperature environments, the coupling may need to dissipate heat more efficiently to avoid overheating.
  • Lubrication: Proper lubrication is essential for managing friction and heat generation within the coupling. Insufficient or inappropriate lubrication can lead to increased wear and heat buildup.
  • Design and Geometry: The design and geometry of the flexible coupling can influence its thermal performance. Some coupling designs incorporate features such as cooling fins, ventilation, or heat sinks to enhance heat dissipation.
  • Load Distribution: The distribution of loads across the flexible coupling can affect how heat is generated and dissipated. Proper load distribution helps prevent localized heating and reduces the risk of thermal issues.

Manufacturers consider these factors during the design and selection of flexible couplings to ensure they can handle the thermal demands of specific applications. Proper application and maintenance of the flexible coupling are also essential for optimizing its thermal performance and overall efficiency.

flexible coupling

Can flexible couplings be used in both horizontal and vertical shaft arrangements?

Yes, flexible couplings can be used in both horizontal and vertical shaft arrangements. The design of flexible couplings allows them to accommodate misalignment and compensate for angular, parallel, and axial displacements between the shafts, making them suitable for various shaft orientations.

Horizontal Shaft Arrangements:

In horizontal shaft arrangements, where the shafts are parallel to the ground or horizontal plane, flexible couplings are commonly used to connect two rotating shafts. These couplings help transmit torque from one shaft to another while accommodating any misalignment that may occur during operation. Horizontal shaft arrangements are common in applications such as pumps, compressors, conveyors, and industrial machinery.

Vertical Shaft Arrangements:

In vertical shaft arrangements, where the shafts are perpendicular to the ground or vertical plane, flexible couplings are also applicable. Vertical shafts often require couplings that can handle the additional weight and forces resulting from gravity. Flexible couplings designed for vertical applications can support the weight of the rotating equipment while allowing for some axial movement to accommodate thermal expansion or other displacements. Vertical shaft arrangements are commonly found in applications such as pumps, gearboxes, turbines, and some marine propulsion systems.

Considerations for Vertical Shaft Arrangements:

When using flexible couplings in vertical shaft arrangements, there are a few additional considerations to keep in mind:

  • Thrust Load: Vertical shafts can generate thrust loads, especially in upward or downward direction. The flexible coupling should be selected based on its capacity to handle both radial and axial loads to accommodate these forces.
  • Lubrication: Some vertical couplings may require additional lubrication to ensure smooth operation and reduce wear, particularly if they are exposed to high axial loads or extended vertical shafts.
  • Support and Bearing: Proper support and bearing arrangements for the vertical shaft are essential to prevent excessive shaft deflection and ensure the flexible coupling functions correctly.

Overall, flexible couplings are versatile and adaptable to various shaft orientations, providing efficient power transmission and misalignment compensation. Whether in horizontal or vertical arrangements, using the appropriate flexible coupling design and considering the specific application requirements will help ensure reliable and efficient operation.

China Best Sales Machinery Part Roller Chain Coupling Aluminum Case with Sprockets Shaft Flexible Coupling Kc 4012-10020  China Best Sales Machinery Part Roller Chain Coupling Aluminum Case with Sprockets Shaft Flexible Coupling Kc 4012-10020
editor by CX 2024-02-11