|Materials for silicon,fluorine,NBR,FPM,EPDM,SILCONE ACM,HNBR|
|Inspection Equipments||Excellent chemical and physical property, excellent oil- resistance, high temperature stability, etc.|
|Application field||Parts are used on vehicles, printing machines, food processing machines, textile machines, electronic machines, etc.|
|Manufacturing process||CNC machining Broaching, Drilling, Milling, Other Machining Services, Rapid Prototyping, Turning,|
|Shape||As per your drawing Or your sample|
Make sure 100% inspection before the delivery
|Advantages||Maintenance,acturally HRC coupling doesn’t need maintenance.|
|Environmental, elastic components make HRC coupling applies to a variety of working conditions.|
Reliable transmission, in case of elastic component is damaged, the dog segment wichcasted siamesedly still keep the transmission processing reliably.
Economic, HRC couplings have already been made of optimization design,which make transmission power match the transmission shaft diameter.
|Good recovery capacity, elastic components can reduce the load at the CZPT moments, and the deviation is a major consideration when designing.|
Adaptability of misalignment, HRC can coupling contains parallel shift, angle shift and axis shift which happen some times.
Application and analysis
Custom rubber parts
Custom plastic parts
Packing & Delivery
Packaging Details: plastic bag packing inside, carton packing outside, or customized packing.
Port:Xihu (West Lake) Dis.g port, ZheJiang city.
Lead Time :
|Quantity(Pieces)||1 – 1000||1001 – 10000||10001 – 50000||>50000|
|Est. Time(days)||5||12||18||To be negotiated|
Place order steps
1. Convenient: 24th Hours sales/After-sales Service online or on the phone.
2. Quality Assurance: We will discuss with you and supply you the best quality comfortable to your market.
3. Quick delivery: Time is money, we promise we always will deliver the goods quicker than others.
4. According to customers’ drawing,customized specifications are welcomed.
5. Small orders can be accepted.
SHEN ZHOU CZPT RUBBER & PLASTIC CO.,LTD was founded in 2000. The factory located in industrial zone of HangZhou city, ZheJiang province, china.
We have Plastic injection molding workshop and rubber compression molding workshops.Our main products includes Bakelit Knobs,Pull Handle,rubber door stops, door guard, roller, rubber bumpers, Rubber grommets, vibration dampers, seals, plastic corner, injection plastic brackets, injection plastic shell.to undertake various kinds of rubber molding and plastic injection parts, customize according to drawing and samples.
The products have been exported to America, Europe, Oceania, Middle East, Southeast Asia and other regions and countries, and hope to build more business Cooperation with new client from all over the world.
Q1: Are you a manufacturer or a trading company?
A1: We are the original manufacturer of custom rubber parts and custom plastic parts.
Q2: Where is your company located?
A2: Our company is located in HangZhou City, ZheJiang Province, China.
Q3: Could I get free samples?
A3: We could provide small samples for free, but air freight or sea freight should be borne by customer side.
Q4: What should I provide in order to get an offer?
A4: Customers are required to provide material, inner diameter, outer diameter, cross section distance and quantity.
Q5: How is the goods packed by your factory?
A5: The goods are normally packed by plastic bags, carton boxes with pallets or wooden boxes.
Q6: What are the incoterms applied?
A6: The incoterms applied are FOB, CIF and CFR.
Q7: What are the payment terms accepted?
A7: We accept Alibaba Trade Assurance, T/T, L/C and West Union.
Q8: What about the delivery time?
A8: The goods are normally dellivered to customer side within 7-30 days based CZPT the mode of transport required.
What are the common installation mistakes to avoid when using flexible couplings?
Proper installation is crucial for the reliable and efficient performance of flexible couplings. Here are some common installation mistakes to avoid:
- Incorrect Alignment: One of the most critical installation errors is improper alignment of the driving and driven shafts. Misalignment can lead to premature wear, increased vibration, and reduced power transmission efficiency. It is essential to align the shafts within the specified tolerances provided by the coupling manufacturer.
- Over-Tightening: Applying excessive torque to the coupling’s fasteners during installation can cause damage to the flexible elements and decrease their ability to accommodate misalignment. It is essential to follow the recommended torque values provided by the coupling manufacturer to ensure proper clamping without over-tightening.
- Improper Lubrication: Some flexible couplings may require lubrication of their flexible elements or moving parts. Failure to lubricate as recommended can lead to increased friction, wear, and reduced service life of the coupling.
- Using Damaged Couplings: Before installation, it is crucial to inspect the flexible coupling for any signs of damage or defects. Using a damaged coupling can lead to premature failure and potential safety hazards. If any damage is detected, the coupling should be replaced with a new one.
- Wrong Coupling Selection: Selecting the wrong type or size of the coupling for the application can result in inadequate performance, premature wear, and possible coupling failure. It’s essential to consider factors such as torque requirements, speed, misalignment compensation, and environmental conditions when choosing the appropriate coupling.
- Ignoring Operating Conditions: Failure to consider the specific operating conditions, such as temperature, humidity, and exposure to corrosive substances, can lead to accelerated wear and reduced coupling lifespan. Choosing a coupling that is compatible with the operating environment is essential.
- Ignoring Manufacturer Guidelines: Each flexible coupling comes with specific installation guidelines provided by the manufacturer. Ignoring these guidelines can lead to suboptimal performance and potential safety issues. It is crucial to carefully follow the manufacturer’s instructions during installation.
By avoiding these common installation mistakes and following best practices, the reliability, efficiency, and service life of flexible couplings can be maximized, leading to improved performance of the mechanical system as a whole.
Can flexible couplings be used in high-temperature environments, such as furnaces and kilns?
Flexible couplings can be used in high-temperature environments, such as furnaces and kilns, but the selection of the appropriate coupling is crucial to ensure reliable performance and longevity under these extreme conditions. Here are some key considerations:
- Material Selection: The choice of materials is critical when using flexible couplings in high-temperature applications. Look for couplings made from heat-resistant materials that can withstand the elevated temperatures without experiencing significant degradation. Common materials used for high-temperature couplings include stainless steel, high-temperature alloys, and certain types of elastomers designed for heat resistance.
- Lubrication: High temperatures can cause lubricants to break down or evaporate more quickly. Some flexible couplings may require specialized high-temperature lubricants to ensure smooth operation and reduce wear at elevated temperatures. Check the manufacturer’s recommendations for lubrication in high-temperature environments.
- Thermal Expansion: In high-temperature applications, the equipment and shafts may experience thermal expansion, leading to misalignment. Flexible couplings with higher misalignment capabilities may be necessary to accommodate these thermal effects and prevent additional stress on the system.
- Torsional Stiffness: Consider the required torsional stiffness for the specific application. In high-temperature environments, couplings may experience changes in stiffness due to temperature variations. It is essential to choose a coupling with appropriate torsional characteristics for the intended operating temperature range.
- Application Specifics: Evaluate the specific operating conditions of the furnace or kiln, including the maximum and fluctuating temperatures, vibration levels, and potential exposure to chemicals or other harsh elements. Choose a coupling that can withstand these conditions without compromising performance or safety.
- Coupling Type: Different types of flexible couplings offer varying degrees of heat resistance and performance capabilities. For example, certain types of disc couplings or metal bellows couplings are more suitable for high-temperature environments due to their robust construction and resistance to heat.
- Regular Maintenance: In high-temperature applications, couplings may be subject to more stress and wear. Regular inspection and maintenance are essential to monitor the coupling’s condition, lubrication, and alignment to ensure it continues to function optimally in the challenging environment.
Overall, flexible couplings can be utilized in high-temperature environments, but it is vital to choose a coupling specifically designed and rated for these conditions. Working closely with coupling manufacturers and considering the specific demands of the application will help ensure that the selected coupling can handle the challenges posed by furnaces, kilns, and other high-temperature equipment, providing reliable power transmission and contributing to the overall efficiency and safety of the system.
How does a flexible coupling impact the overall reliability of connected equipment?
A flexible coupling significantly impacts the overall reliability of connected equipment in several ways:
- Misalignment Compensation: Flexible couplings can accommodate both angular and parallel misalignment between connected shafts. By allowing for misalignment, the coupling reduces the stress and wear on bearings, seals, and other rotating components. This feature prevents premature failure of these components, contributing to improved reliability and extended equipment lifespan.
- Vibration Damping: Flexible couplings possess inherent damping properties due to their elastomeric or flexible elements. These elements absorb and dissipate vibrations generated during the operation of machinery. By dampening vibrations, the coupling protects the connected equipment from excessive oscillations, reducing fatigue and preventing mechanical failures. This enhanced vibration control increases the reliability of the system.
- Shock Load Absorption: In applications with sudden load variations or shock loads, such as in heavy machinery or high-speed equipment, a flexible coupling acts as a shock absorber. It can absorb and dissipate the impact energy, protecting the machinery from damage caused by sudden loads. The ability to absorb shock loads contributes to the overall reliability of the connected equipment.
- Reduced Wear and Tear: The flexibility of the coupling minimizes stress and wear on rotating equipment. It allows for slight movements and misalignments, reducing friction and stress on bearings and other critical components. This reduction in wear and tear lowers the frequency of maintenance and replacement, increasing the overall reliability of the equipment.
- Compensation for Thermal Expansion: Temperature changes in machinery can lead to thermal expansion or contraction of shafts. A flexible coupling can compensate for these thermal effects, ensuring that the machinery remains properly aligned even as temperature conditions fluctuate. This compensation prevents binding and misalignment, promoting reliable performance.
- Protection Against Overloads: Flexible couplings help protect connected equipment from overloads and torsional vibrations. They act as a mechanical fuse, disconnecting the driveline when an overload occurs, thus preventing damage to expensive machinery. This safety feature enhances the overall reliability and reduces the risk of catastrophic failures.
- Easy Maintenance and Alignment: Flexible couplings are designed for easy installation and alignment. This feature simplifies maintenance procedures, making it easier to inspect and replace couplings when necessary. Properly aligned couplings lead to improved equipment performance and longevity, enhancing overall reliability.
By compensating for misalignment, damping vibrations, absorbing shock loads, reducing wear and tear, and providing other protective features, a flexible coupling significantly improves the reliability of connected equipment. It extends the lifespan of critical components, minimizes downtime, and ensures smooth and efficient operation, making it a valuable component in various industrial applications.
editor by CX 2023-08-21